Description
Product Description
Please read the following notes carefully to ensure you select the correct actuator for your turbo.
Fiat 500 T-Jet, Fiat Grande Punto T-Jet (including Abarth versions), Abarth T-Jet, and Alfa Mito T-Jet have the IHI turbo fitted as standard. Please select the product code FMACF500 (IHI turbo) in the above drop down menu if you have one of these vehicles.
Fiat 595 145BHP, Fiat 595 Trofeo 160BHP, Fiat 595 Turismo 165BHP, Fiat 595 Competizione 180BHP, and Fiat 695 Rivale 180BHP have either the IHI or Garrett turbo fitted as standard. Please select FMACF500 (IHI turbo) from the option menu if your 595/695 model has the IHI turbo as standard. Select FMACF14 (Garrett) if your model has the Garrett turbo as standard.
Please refer to the images of the stock actuators below if you are unsure. Otherwise please refer to a Fiat Tuner for advice or contact us on 01452 380999
IHI turbo stock actuator – mounting bracket fixed to actuator body.
IHI turbo stock actuator (in situ) – mounting bracket fixed to actuator body.
Garrett turbo stock actuator (in-situ) – mounting bracket fixed to turbo housing
Forge Motorsport were one of the first company’s in the world to design and manufacture the billet two-piece replacement aluminium turbo actuator. Originally for the Cosworth, Renault 5 GT turbo, and Lancia Integral turbos, we soon developed the largest and most diverse range of actuator replacements.
- Choice of spring pressures to suit your car
- Manufactured from 6026 grade aluminium
- Vehicle specific
- Turbo specific
- Built to order
- Machined and hand polished in the UK
- Choice of piston or diaphragm operation on most actuators
- Nomex reinforced flurosilicone diaphragms
- Laser cut stainless steel brackets (where applicable)
- Tuning and service kits available
- Made in England
- Lifetime warranty*
Please Note:
The pressure figures listed in the drop-down menu above are minimum regulated pressure figures. If you are unsure, please don't hesitate to call us on 01452 380999.
When you fit a Forge turbo actuator you will be able to fine tune and manage your specific boost requirements, this will allow for improved response and better control. This product is built with a predetermined actuator spring suitable for, or slightly above factory boost levels. The actuator can be assembled with a stronger spring upon request for tuned vehicles, and where a higher boost level is required. Please contact us directly concerning this process. It is designed and built with the intention of increasing the boost output of a turbocharged system. We cannot guarantee compatibility with all applications, nor the ability to increase the boost output beyond a level that is within the parameters set by the engine-management-system of the given vehicle at the time of installation, whether that system is factory or aftermarket
Diaphragm sealed internals are the default selection for this actuator product but customers now have the option of piston sealed internals. Unique to Forge Motorsport, this innovation offers equal performance to the diaphragm type and low maintenance due to the hard wearing nature of piston sealed valve internals.
Forge Motorsport nor any of its authorised distributors can assume any responsibility for any adverse effects resulting from the installation and tuning of this product onto a vehicle whose engine-management-system, whether factory or aftermarket, is not capable of allowing for the desired level of adjustment. While Forge Motorsport is happy to supply you with an actuator capable of holding boost beyond that of your factory unit we are in no way capable of knowing nor suggesting that your vehicle's engine or related systems are capable of supporting or surviving the stresses of such elevated boost pressure.
In The Box:
1 x FMACF500/FMACF14 Actuator
1 x Forge Sticker
This actuator is built with a stock spring as standard. If you require the FMPACTUN spring tuning kit seen in the associated products below, you will need to select the Diaphragm Type 2, 049 option.
All actuator rods are manufactured from 303 grade stainless steel.
Please note that the quoted spring pressure against the various colour codes relates to the mechanical aspect only, applicable to earlier turbocharged engines that are not ECU/solenoid regulated.
However, modern ECU/solenoid engines do not require the target boost pressure to be matched pound for pound by the quoted mechanical specification of the springs we offer. Please take advice from an appropriately qualified tuner if you are unsure of the correct spring application for your model and the planned level of tuning.
For our T2 spring range (FMAS049):
Check your vehicle compatibility: Click here
Please Note: In line with our policy to constantly review, revise, and improve our product range, the appearance of the product you receive may differ from the one advertised.
Associated Products
Product Reviews
Product Reviews
Quick delivery. Quick repair time
Ordered it from the Netherlands and it arrived 2 days later. Very nice product. Compared to my stock wastegate thuis felt much much better. Installing it was easy and sorted all my car issues immidiately. Ty FORGE for this wonderfull product!!!
The piston type have good performance and more reability , than t3 actuator, however the r in my point of view replacement Diaphragm, is the weak point to all forge actuators, you should improve it with a better compound to support heat and hard use!!!!
Great product .. fast service... easy to fit...
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Compatible Vehicles
Instructions
Turbo Actuator for Fiat 500/595
Warranty
Warranty Infomation
The majority of Forge Motorsport products come with a limited lifetime warranty (brakes pads excluded). All warranty claims must be accompanied by the original proof of purchase to enable us to help you. Failure to supply this proof will result in your claim or enquiry being denied.
For further information, please call our customer service team on +44(0)1452 380999 or email info@forgemotorsport.co.uk.
Do not use aggressive (acidic) car cleaning products, particularly traffic film remover solutions or shampoos to clean your intercooler, radiator, or oil cooler. The use of these products can damage Forge Motorsport cooling systems and invalidate your warranty. These are often found at car washes. A light, warm, soapy solution (free of harsh acidic cleaning compounds) should be used to clean you cooler and thoroughly rinsed away. We recommend that you should inspect your product on a regular basis for bent and/or crushed fins. Any bent fins should be carefully straightened to allow ambient air to pass through the core face. At the time of installing your Forge radiator, an approved coolant must be used and added to the coolant system. Be sure you never mix coolant and always use distilled water.
This warranty does not apply to any defect in the goods arising from fair wear and tear, wilful damage, accident, negligence by you or any third party, use otherwise than as recommended by the supplier, failure to follow the supplier’s instructions, or any alteration or repair carried out without the supplier’s approval.
Shipping
Shipping
UK Mainland
Next day delivery applies to orders processed before 12 noon Monday to Friday, subject to stock availability and geographical restrictions. 'Next day' refers to next working day. We cannot guarantee next day delivery for orders placed after this time. Whilst we endeavour to honour our next day service, next day delivery cannot be guaranteed due to other extenuating circumstances. Full details
Delivery is free of charge for all orders £200 (ex VAT) or over. Products are sent by standard DPD service which is usually a next day service, but can take 2 days in transit. We reserve the right to ship smaller, lower value items via Royal Mail or any other service. (Not including Scottish Highlands, Scottish Isles, Northern Ireland, Guernsey, Jersey, and Isle of Man where charges will vary).
Europe and Worldwide
Delivery service charges will vary depending on the quantity of product ordered, the related parcel size, and destination postcode. Live shipping rates will be calculated at checkout using ShippyPro and dependent on criteria, you will be given the option of DHL, DPD, or FedEx courier services.
Shipping into the EU - Duty Charge Information
All Forge products are sold with a Delivery Duty Unpaid (DDU) status and an import tariff may apply to your order. Customers will be contacted by the Customs and Excise authority in the destination country regarding payment prior to delivery, and it is important that correct contact telephone number and email information be submitted with the order to facilitate this part of the delivery process. Some couriers are charging an admin fee for shipping into the EU.
If we detect at checkout that you are located within the European Union (EU), you are eligible for a contribution towards your import duty and tax payments. We can add an additional 20% on the total cost of your order, we will then pay the duty and tax costs above your contribution. This offer will ensure the price you pay at checkout is the total you pay, with no additional charges. It will also ensure you have the fastest possible delivery, with no delays. For more information, please see here
Our shipping methods ensure safe and timely delivery of your new Forge products. For further information on cost and delivery times, please contact Forge using the info@forgemotorsport.co.uk email address if you require any more information. We reserve the right to change the delivery service and company at any time.
Forge Motorsport ships via either UPS, FedEx, DHL (primarily for outside of UK), DPD (primarily for UK), or any other courier we chose. Other shipping options may be available for an additional fee over and above the actual shipping costs. Once a product has left our warehouse and is in the possession of the shipping company, any claims must be made directly with that shipper however we can assist with most cases.
FAQ's and other info can be found here.
Expert Answers
Hy, i have Abarth 500 ESSEESSE kit 118KW(160 PS), Would you recommend what spring i should going with?
Green; only fit stronger than stock if advised by a tuner who is carrying out modifications - also see note below.
Website note (generic).
Please note that the quoted spring pressure against the various colour codes relates to the mechanical aspect only, applicable to earlier turbocharged engines that are not ECU/solenoid regulated. However, modern ECU/solenoid engines do not require the target boost pressure to be matched pound for pound by the quoted mechanical specification of the springs we offer. Please take advice from an appropriately qualified tuner if you are unsure of the appropriate spring strength for your model and/or the planned level of tuning (tuning software varies and complementary spring tuning advice must be sourced from the tuners who understand the various interacting aspects of the engine in question).
Hy, i have Abarth 500 595 pista. Bought from you FMACF500 wastgate actuator but problem is too high pressure. I regulate shaft length of actuator but pressure still going over 2 bars natural pressure. Did exist some more tipe of regulation?!
hello , please can i ask did you purchase this directly from forge motorsport? please may i ask what spring rate was chosen ?
Hi, I'm looking at a turbo actuator for an Abarth ihi. I have a tune on it running 170ish bhp and a front mount intercooler. Would you recommend going with the stock spring or maybe one above stock being a little stiffer for the increased boost the car is running?
The stock green spring is recommended as a stronger spring option in conjunction with the tune may induce overboost, a stronger spring option (purple) should only be considered if the tuner who installed the map recommends this as the tuner will understand the nature of the software use to map the ECU and how it might interact with no standard hardware. I have included the website generic notes we offer onthe website in relation to this and also an unabridged list of the T2 spring mechanical specifications.
Please note that the quoted spring pressure against the various colour codes relates to the mechanical aspect only, applicable to earlier turbocharged engines that are not ECU/solenoid regulated. However, modern ECU/solenoid engines do not require the target boost pressure to be matched pound for pound by the quoted mechanical specification of the springs we offer. Please take advice from an appropriately qualified tuner if you are unsure of the appropriate spring strength for your model and/or the planned level of tuning (tuning software varies and complimentary spring tuning advice must be sourced from the tuners who understand the quasi-mechanical aspects of the engine in question).
• RED spool up/opening pressure 17 psi /1.1 bar running pressure/full stroke 20 psi/1.4 bar product code FMAS049R.
• BLUE spool up/opening pressure 14 psi/ 0.95 bar running pressure/full stroke 18 psi/1.2 bar product code FMAS049B.
• YELLOW spool up/opening pressure 9 psi /0.6 bar running pressure/full stroke 15 psi/1 bar product code FMAS049Y.
• PURPLE spool up/opening pressure 7 psi/0.5 bar running pressure/full stroke 13 psi/0.9 bar product code FMAS049PS.
• GREEN spool up/opening pressure 5 psi/0.35 bar running pressure/full stroke 10 psi/0.7 bar product code FMAS049G.
Hello, will this part be a solution for a sticking wastegate on a 64 plate twinair 0.9 86bhp
No, not if the turbocharger internal wastegate mechanism is faulty.